经验小波变换的激光超声定量识别表面裂纹
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1.北京信息科技大学 自动化学院,北京 100192 ;2.西安交通大学 机械工程学院,陕西 西安 710049 ; 3.上海航天精密机械研究所,上海 201600

作者简介:

海良豪(1998-),男,安徽省芜湖市人,硕士生。

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基金项目:

国家自然科学基金项目(51975452)

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Quantitative Identification of Surface Cracks by Laser Ultrasound Using Empirical Wavelet Transform
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Affiliation:

1.School of Automation, Beijing Information Science and Technology University, Beijing 100192 , China ; 2.School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049 , China ; 3.Shanghai Spaceflight Precision Machinery Institute, Shanghai 201600 , China

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    摘要:

    针对增材制造检测领域中激光超声检测技术定量识别金属增材制件表面裂纹时,激光超声信号具有多模态混叠严重、波形复杂和信噪比低等问题,提出了一种经验小波变换分解激光超声信号,并使用表面波的缺陷回波波峰与波谷差值技术进行金属增材制件表面裂纹定量识别。分析激光超声信号的时频特性,利用经验小波变换自适应分解并提取激光超声信号中的表面波模态。对原始信号和经验小波变换提取的表面波信号在有无裂纹反射回波的时间范围内波峰与波谷差值变化进行分析,绘制原始信号和表面波信号的扫查位置———波峰与波谷差值图。经对比发现,后者能更好地确定裂纹长度的起始和结束位置,其裂纹检测结果的绝对误差不超过0.4 mm, 相对误差不超过6.00%。此方法在激光超声信号的缺陷特征提取与定量识别方面有效可行,为复杂增材制造环境中对金属增材制件表面裂纹进行非接触检测提供了有力工具。

    Abstract:

    Laser ultrasonic detection technology is used in the field of additive manufacturing to quantitatively i dentify surface cracks in metal additive parts. However, the laser ultrasonic signal has serious multi-mode mixing, a complex waveform, and a low signal-to-noise ratio. An empirical wavelet transform technique is proposed to de compose the laser ultrasonic signal and use the difference between the peaks and troughs of the defect echoes of sur face waves to quantitatively identify surface cracks in metal additive parts. The time-frequency characteristics of a laser ultrasonic signal were analyzed, and its surface wave modes were decomposed and adaptively extracted using an empirical wavelet transform. The differences between the peaks and troughs of the original signal and a surface wave signal extracted using the empirical wavelet transform were analyzed in the time range with or without a crack re flected echo. Then, the scanning position-differences between the peaks and troughs of the original signal and the surface wave signal were determined. The comparison showed that the latter could better determine the starting and ending positions of a crack. The absolute error of the crack detection results was less than 0.4 mm, and the relative error was less than 6.00%. This method was effective and feasible for feature extraction and the quantitative identi fication of laser ultrasonic signals, and it provides a powerful tool for the non-contact detection of surface crack de fects in metal additive parts produced in a complex additive manufacturing environment

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海良豪,赵纪元,王琛玮,颜江涛,郭淼.经验小波变换的激光超声定量识别表面裂纹[J].压电与声光,2024,46(5):776-786. HAI Lianghao, ZHAO Jiyuan, WANG Chenwei, YAN Jiangtao, GUO Miao. Quantitative Identification of Surface Cracks by Laser Ultrasound Using Empirical Wavelet Transform[J]. PIEZOELECTRICS AND ACOUSTOOPTICS

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  • 收稿日期:2024-04-16
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  • 在线发布日期: 2023-11-06
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